Manual laser welding of metals
Welding metal with light
Today, welding is an innovative mounting technique that is used in all areas. While the technique itself is widespread, some of its processes are not yet as well known and underused. Laser welding falls into that category and, despite its false reputation as a complex process, offers many unparalleled advantages in terms of speed, technology and costs.
Compared to traditional manufacturing processes such as resistance spot welding or conventional ARC welding, Fiber Laser Welding offers easy operation, very simple to learn with a fast learning curve, improved energy efficiency, smaller ecological footprint, lower maintenance requirements, less enviremental contamination, improved machine lifetime and faster cycle times for high-volume production.
Consequently, the processing speed is maximized; material costs and operation costs are minimized.
The precision provided by fiber lasers is particularly useful for manufacturers switching to precise, thin-walled and lightweight designs made of light or very resistant materials. Significant weight reduction is achieved by minimizing the size of parts and components via fiber laser welding, while safe engineering is fully enabled by wobble-beam fiber welding.
Which weld do you prefer: left or right one?
Which weld do you see in YOUR factory: left or right one?
The Advantages of Laser Welding Over Arc Welding
Product designers and process engineers considering laser welding as an alternative to more conventional types of welding, such as MIG/TIG arc welding, will find each has its plusses and minuses. But for many applications laser welding is a cleaner, more precise, and more controlled method of welding and is especially much faster, cheaper and better controllable.
How is laser welding better than TIG?
What are the main benefits from manual laser welding compared to manual TIG welding
Due to the small spot size of the laser, the heat input is typically 200 times lower than with arc welding processes like MIG, MAG or TIG welding.
Laser Welding Increases drastically your ROI (Return-On-Investment)
A Cost Reduction of 70% or more is possible with Laser Welding
SUPER HIGH ROI with Laser Welding
HOW DOES LASER WELDING INFLUENCE PART COSTS?
For most laser welded sheet metal parts, the weld quality and the speed of processing are far superior to conventional welding processes, and this ultimately results in increased profit margins. If you consider the complete sheet metal fabrication process (i.e. cutting, bending, punching and welding), welding and refinishing affect approximately 70 percent of the cost per part. This is mainly due to the length of time required and the high consumption costs associated with these processes. These main cost drivers are reduced by laser welding’s consistent quality and cosmetic seams. Our adjustable Wobble Function increases this consistent welding quality and boost the cosmetic perfect result to the highest level.
Since sheet metal fabricators benefit from the laser welding process in various ways, the ROI varies based on the production requirements of the shop. However, a laser welding cell can achieve a very high return on investment based on typical calculations. For example, pay-off time is roughly 7 to 9 months when a fabricator processes parts like covers and boxes, or fixtures such as counters and sinks for the medical or food service industries. This is true even when machine utilization is less than 50 percent and only active one shift per day.
Reducing drastically the ecological footprint of fabrication with fiber laser welding.
Committed to reduced energy consumption.
Carbon Footprint drastic reduction
Industrial fabrication, and the welding process in particular, is a highly energy intensive process involving the consumption of large quantities of gas, electricity and consumables.
Laser welding consumes as little as 1/20th of the energy and gas consumed by TIG/GTAW for the same weld, dramatically reducing the carbon footprint of our customers.
Lasermach is committed to the development of technologies which reduce energy consumption, improve the sustainability of our industry and improve occupational health and safety.
Wobble-Plus-PRO: Full CE Safety certified Handheld Laser Welding Machines
Equiped with all CE requested Safety accesoirie-connections as standard
- Laser beam Emission indicator + external emission warning indicator control
- Remote interlock connector with Multi safety interlocks:
- Nozzle contact interlock
- Door contact (external) interlock
- Foot pedal (dead’s men pedal) interlock (opt.),
- Hardware Key control lock
- Internal and external double wired emergency stop (opt.)
- Failsafe start-stop control
WE HOLD SAFETY OF PEOPLE IN HIGH ESTEEM!
Lasermach Wobble-plus-+PRO
The Safest handheld laser welding machine on the market
Respecting on all following CE regulations:
EC 2006/42/EC – EC Directive Machinery
EC 2006/35/EU – Low voltage directive
ISO 12100 P1,P2 – Basic Standards Safety of Machinery
ISO 13857 Generic Standards Safety on hazard zones around Machinery
ISO 13849-1 Generic Standards Safety related Parts of Control System
ISO 13850 Generic standards Safety design of emergency stops
ISO 14119 Generic standards interlocking devices associated with guards
ISO 11145 laser equipment Vocabulary and symbols
ISO 11553-1 Safety standards of laser processing devices
ISO 11553-2 Safety standards of handheld laser processing devices
EN 60204-1
EN 60825-1
What is wobble laser welding?
Trepanning fiber laser head
Standard laser welding heads are designed to focus a collimated laser beam to ONE required spot size, keeping the beam path static. This standard configuration limits each setup to ONE specific application.
Our Wobble heads, on the other hand, incorporate scanning mirror technology inside our weld head. By moving the beam with internal mirrors or rotating lenses, the focal spot is no longer static and can be dynamically adjusted by changing the shape, amplitude and frequency.
Wobble welding
=
Laser stir welding (LSW)
=
Trepanning laser welding
WOBBLE - Fiber laser welding
Handheld fiber laser welding machine
FAST, ECONOMICAL and SAFE hand welding with a fiber laser light beam
A Handheld fiber laser welding machine is a new type of high-power, high-end continuous welding tool which adopts a high-quality fiber laser source to produce a fiber optic light beam. After transmission processing, the light is focused on the workpiece to achieve continuous welding. It avoids the two thresholds of thermal strain and post-treatment, and is environmentally friendly and pollution-free, greatly improving the joint strength and quality of welding.
Replacing the traditional arc welding with a hand-held fiber laser welding machine will not only facilitates the welding of molds, advertising characters, kitchen utensils, doors and windows, etc. but also makes laser welding possible in outdoor operations, which indicates that this traditional welding of electric welding, argon arc welding, etc. will soon be replaced by our wobble laser welding.
The wobble method produces a superior weld by greatly reducing imperfections, increasing consistency, reducing material cost and providing more tolerance for process variables.
The welds produced using the laser stir welding (LSW) process, in general, exhibited a wider fusion zone than the welds produced without beam manipulation.
WOBBLE-Plus-PRO ® Series
The killer of electric welding and argon arc welding
Handheld fiber laser welding offers a fast, economical and contact-free alternative for welding a wide variety of metals in virtually every industry. Whether you require, high processing speed, complex weld geometries or multi-layer joints, our new Wobble-3+PRO provides unique solutions for a diverse range of welding applications.
WOBBLE-4+PRO: Intelligent double Wobble handheld fiber laser welding machines
Welding with and without wire infeed - 6 programmable wobble modus - Adjustable width of welding - Cutting function
Look at the pictures below and if this is your daily production, then our wobble+ can offer you:
70% faster welding, 90% less post-processing and 60% less energy consumption
If this is what you make then you surely need our Wobble3+
Start to reduce your cost and to increase drastically your output
Wobble-3 Handheld fiber laser welder
Probably the best portable fiber laser welder in the world
Our Wobble fiber laser welder gives you back the POLE position!
Comparison Welding: We beat them ALL
Comparison welding | Traditional welding | Laser welding | Wobble-3 laser welding |
|---|---|---|---|
Heat input to the workpiece | Very high | Low | Very Low |
Deformation of the workpiece, undercut | Big | Small | Very Small |
Bond strength to base metal | General | Good | Very good |
Follow up treatment | Polishing | Rarely need polishing | No need or rarely need polishing |
Welding speed | General | More than 2~4 times arc welding | More than 2~4 times arc welding |
Applicable material | Stainless Steel, Carbon steel, Galvanized sheet | Stainless Steel, Carbon steel, Galvanized sheet, brass,.. | Stainless Steel, Carbon steel, Galvanized sheet,brass,... |
Consumables | More consumables | Less consumables | Less consumables |
Operation difficulty | Complicated | General | Very easy |
Operator safety | Unsafety | Safety | Safety is VERY High |
Environmental protection impact | Not environmentally friendly | Environmentally friendly | Environmentally friendly |
Welding fault tolerance | Good | Bad | VERY Good |
Wobble/Swing welding | No | No | Yes |
Spot width adjustable | No | No | Yes |
Welding quality comparison | Bad | General | Very Good |
Safety and Health
No words needed here!
Where do you want to work?
Where does your team want to work?
WOBBLE-Plus ® Series: Full CE Certified
Laserlassen in Belgie - laserlassen in Nederland - Laser welding in the UK - Soudage laser en France - Soudage laser en Belgique - Soudage laser au Luxembourg - Laserschweißen in Deutschland - Laserschweißen in Österreich - Soldadura láser en españa - Saldatura laser in italia - Soldadura a laser em portugal - Laser welding in ireland - Lasersvejsning i danmark - Sudarea cu laser în Romania - Soudage laser en Suisse - Laserschweißen in der Schweiz - Laser bidezko soldadura espainian - Laser bidezko soldadura espainian - Laserové svařování v česku - Laserové zváranie na slovensku - Lasersko varjenje v sloveniji - Lasersko zavarivanje u hrvatskoj - Lasersko zavarivanje u bosni - Ласерско заваривање у Србији - Лазерно заваряване в българия - Συγκόλληση με λέιζερ στην Ελλάδα - Spawanie laserowe w Polsce - Лазерне зварювання в Україні - Лазерная сварка в украине - Лазерная зварка ў Беларусі - Laserhitsaus Suomessa - Lasersvetsning i sverige - Lasersveising i norge - Laser welding in united states - Laser welding in canada - Soudage au laser au Canada - Türkiye'de Lazer Kaynak - ריתוך לייזר בישראל
Who sells laser welding equipment - Who sells laser welding machines? - where can we buy laser welding machçines? Who sells laser welding equipment - Who sells laser welding machines? - where can we buy laser welding machçines? Wer verkauft Laserschweißgeräte - Wer verkauft Laserschweißgeräte? - Wo können wir Laserschweißmaschinen kaufen? - Qui vend des équipements de soudage au laser - Qui vend des machines de soudage au laser? - Chi vende attrezzature per saldatura laser - Chi vende saldatrici laser? - dove si possono acquistare saldatrici laser? – ¿Quién vende equipos de soldadura láser? ¿Quién vende máquinas de soldadura láser? - ¿Dónde podemos comprar máquinas de soldadura láser? - Vem säljer lasersvetsutrustning - Vem säljer lasersvetsmaskiner? - var kan vi köpa lasersvetsmaskiner? - Kim lazer kaynak ekipmanı satar - Kim lazer kaynak makineleri satar? - Lazer kaynak makinelerini nereden satın alabiliriz? - Kdo prodává laserové svařovací zařízení - Kdo prodává laserové svařovací stroje? - kde si můžeme koupit laserové svařovací stroje? - Kdo prodaja opremo za lasersko varjenje - Kdo prodaja stroje za lasersko varjenje? - kje lahko kupimo stroje za lasersko varjenje? - Kto predáva laserové zváracie zariadenie - Kto predáva laserové zváracie stroje? - kde si môžeme kúpiť laserové zváracie stroje? - Ко продаје опрему за ласерско заваривање - Ко продаје машине за ласерско заваривање? - где можемо купити машине за ласерско заваривање? - Кто продает оборудование для лазерной сварки - Кто продает машины для лазерной сварки? - где купить аппараты для лазерной сварки? - Cine vinde echipamente de sudare cu laser - Cine vinde mașini de sudat cu laser? - de unde putem cumpăra mașini de sudat cu laser? - Quem vende equipamentos de solda a laser - Quem vende máquinas de solda a laser? - onde podemos comprar máquinas de soldar a laser? - Kto sprzedaje sprzęt do spawania laserowego - Kto sprzedaje spawarki laserowe? - gdzie możemy kupić maszyny do spawania laserowego? - Хто продає обладнання для лазерного зварювання - Хто продає апарати для лазерного зварювання? - де ми можемо придбати машини для лазерного зварювання? - Hvem selger lasersveiseutstyr - Hvem selger lasersveisemaskiner? - hvor kan vi kjøpe lasersveisemaskiner? - Tko prodaje opremu za lasersko zavarivanje - Tko prodaje uređaje za lasersko zavarivanje? - gdje možemo kupiti strojeve za lasersko zavarivanje? - Tko prodaje opremu za lasersko zavarivanje - Tko prodaje uređaje za lasersko zavarivanje? - gdje možemo kupiti strojeve za lasersko zavarivanje? - Cé a dhíolann trealamh táthú léasair - Cé a dhíolann meaisíní táthú léasair? - cá bhféadfaimis meaisíní táthú léasair a cheannach? - מי מוכר ציוד לריתוך לייזר - מי מוכר מכונות לריתוך לייזר? - היכן נוכל לקנות מכונות לריתוך לייזר? - Ποιος πωλεί εξοπλισμό συγκόλλησης λέιζερ - Ποιος πωλεί μηχανήματα συγκόλλησης λέιζερ; - πού μπορούμε να αγοράσουμε μηχανές συγκόλλησης με λέιζερ; -- Kuka myy laserhitsauslaitteita - Kuka laserhitsauskoneita? - mistä voimme ostaa laserhitsauskoneita? - Hvem sælger lasersvejseudstyr - Hvem sælger lasersvejsemaskiner? - hvor kan vi købe lasersvejsemaskiner? - Кой продава оборудване за лазерно заваряване - Кой продава машини за лазерно заваряване? - къде можем да закупим машини за лазерно заваряване? - Ko prodaje opremu za lasersko zavarivanje - Ko prodaje uređaje za lasersko zavarivanje? - gdje možemo kupiti aparate za lasersko zavarivanje? - Nork saltzen ditu laser bidezko soldadura ekipoak - Nork saltzen ditu laser bidezko soldadura makinak? - non erosi ditzakegu laser bidezko soldadurako makinak? - من يبيع معدات اللحام بالليزر - من يبيع آلات اللحام بالليزر؟ - أين يمكننا شراء ماكينات اللحام بالليزر؟ -