PhotonWELD © enhances Lasermach’s corporate sustainability programs as it is designed to enable a more environmentally friendly welding process offering very low electric consumption, low fume generation, low noise operation, and a drastic reduction of consumables, post processing clean up and reduced scrap disposal.
Minimal 22% less energy consumption compared to any other laser welding Machine
Standard laser sources are energy class A+ or Class A++
According to experts, this number is expected to increase dramatically by 2030, which leaves a clear incentive for the industry to deliver significant reductions in emissions in the years to come.
With our New PhotonWeld© High Efficient Laser Welding Machine with the revolutionary EcolEner® Energy Saving Technology based on 976nm pumping Technology, we are able to increase the Wall Plug Efficiency to levels over 42% (WPE).
This results in a 40 % higher efficient use of the electricity and
an energy consumption reduction till 30%
compared to normal laser welding machines.
The welding sector is facing an ecological turning point: a market that employs over 20.000.000 professionals, with a turnover of over 4000 billion euros, that wants to evolve, innovate and embrace a greener processing policy. What are the problems with the highest environmental impact? And what are the possible solutions? Let’s see them together.
The first step towards greener welding is to improve the energy efficiency of the tools used. An action with a dual value: reduction of emissions and increase in productivity of each welding process.
The solution, lasermach propose is the new and revolutionary EcolEner energy saving technology, we talk about energy savings of up to 70%! Given the advance of increasingly smaller and more portable equipment, this goal seems to be closer and closer.
Our PhotonWeld high Intelligent Laser Welding System is specially developed for complex and High-Tech real portable handheld laser welding applications. Really simple and easy to operate, no technical knowledge required. It is a multi-functional application system, which is able to control the laser power, frequency, ramping, pre- and aftergassing, pulse- or continue mode and it has a variety of welding functions suitable for spot welding scenes, pulse welding, cleaning, cutting and seam welding. The beam can be adjusted with a width of 0,2-5mm, suitable for welding with complex, High-Tech and irregular workpiece. Simple workpieces are also done much faster and better!
The Laser welding torch has an optimized optical and air-cooled design which allows the laser head to work stable for a long time under full Power.
Two models :
Machine Weight < 58/62 kg
Heigth = 621 mm (with wheels)
Width = 300 mm
Depth = 650 mm
Continue Laser Welding Power = 1070/1580 Watt
Maximum Pulse Peak laser Welding power : 1950/2800 Watt
High ECO energy Saving Laser Source with EcolEner® Technology
For most laser welded sheet metal parts, the weld quality and the speed of processing are far superior to conventional welding processes, and this ultimately results in increased profit margins. If you consider the complete sheet metal fabrication process (i.e. cutting, bending, punching and welding), welding and refinishing affect approximately 70 percent of the cost per part. This is mainly due to the length of time required and the high consumption costs associated with these processes. These main cost drivers are reduced by laser welding’s consistent quality and cosmetic seams. Our adjustable Wobble Function increases this consistent welding quality and boost the cosmetic perfect result to the highest level.
Since sheet metal fabricators benefit from the laser welding process in various ways, the ROI varies based on the production requirements of the shop. However, a laser welding machine can achieve a very high return on investment based on typical calculations. For example, pay-off time is roughly 7 to 9 months when a fabricator processes parts like covers and boxes, or fixtures such as counters and sinks for the medical or food service industries. This is true even when machine utilization is less than 50 percent and only active one shift per day.
Owing to the high conversion efficiency of the Fiber laser, you can slash your electricity bill. The energy efficiency achieves values of between 40 and 50% – exceptional for laser technology.